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3 phase disc separator is a high-speed, stable, sealed, efficient, and automatic slag discharge 3 phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation or liquid-liquid separation. The 2-phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3 phase decanter centrifuge, the 3 phase disc separator has larger rotation speed and G force. The 3 phase decanter centrifuge usually has a separation factor of about 3000G, while the 3 phase disc stack separator G force is up to 12000G. Therefore, the 3 phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However, compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content. So before entering the 3 phase disc separator, the material can separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.
SHENZHOU Separation is a professional manufacturer of disc stack separator. Whose products are exported to more than 60 countries and regions in the world.
SHENZHOU uses high-end CNC equipment to process the separator or centrifuge, while the rotating parts are processed through low speed, medium-speed dynamic balancing, and even high-speed dynamic balancing to ensure the accuracy of the separator or centrifuge components and the stability at high-speed operation. SHENZHOU is able to provide the full set separation solution with combination of disc stack separator and decanter centrifuge, which can achieve more efficient separation goals for users to separate different materials.
Working principle:
The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.
3 phase disc centrifuge separator parameter:
Model | Treatment Capacity per hour | Presure (MPa) | Ourlint Pressure (MPa) | Motor Power (Kw) | Weight (Kg) | Out-Line Dimension (mm) |
DSZ 204 | 1000- 1500 | 0.05 | 0.1-0.2 | 4 | 520 | 810 *850* 1350 |
DSZ 360 | 2000- 5000 | 0.05 | 0.1-0.35 | 7.5 | 1200 | 1530 *1150* 1500 |
DSZ 470 | 5000- 10000 | 0.05 | 0.1-0.4 | 15 | 1600 | 1800 *1200* 1750 |
DSZ 550 | 10000- 20000 | 0.05 | 0.1-0.4 | 22 | 2300 | 1950 *1550* 1960 |
DSZ 616 | 25000- 35000 | 0.1 | 0.3 | 37 | 3000 | 2185 *1728* 2082 |
More details of the3 phase disc centrifuge separator:
| The bowl is the heart of the disc separator. The process effect is obtained by the rotating drum with high speed. It is mainly composed of the bowl body, the bowl cover, the locking ring, the disc holder, and a group of discs, etc. Each part on the bowl is the key to the separator. The key parts are machined by CNC machine and followed strict quality control system control. After assembling these parts precisely, the whole dynamic balance test is carried out precisely. The bowl is made of imported high-strength, corrosion-resistant stainless steel material, and integral forged by high-pressure, four non-destructive testing, CNC machining, in order to ensure that the separator operates safely and reliably under long time, high load and high speed.. |
| · Disc Processing Technical · The disc is the key part of the separator. The processing quality determines the separation effect of the machine directly. We absorb the processing technology of Alfa Laval's disc and independently develop the special processing equipment for the disc. All the processes are formed by uniform mold and processed by surface polishing and flatting. The whole process achieves the international advanced level. |
3 phase disc separator Features:
All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.
The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.
3 phase disc separator application:
Animal and vegetable oil separation:Vegetable oils mainly include: rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, rice bran oil, sesame oil, and safflower oil. Animal oils mainly include: fish oil, and fat purification of various animals.
Beverage industry: dairy purification, separation of milk and cream, fruit juice (orange juice, apple juice, etc.), vegetable juice, tea drinks, coffee, beer and other industries.
Pharmaceutical industry: separation of extracts (such as penicillin, vitamins, E. coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermentation broth, and separation of blood.
Plant extraction and separation: pigments, peppers, tea leaves, loquat leaves, honeysuckle, ginkgo biloba, salvia, amygdalin, traditional Chinese medicine extraction, etc.
Chemical industry separation: lubricant additives, viscose, PVC, cellulose and derivatives, ink and dye, phosphoric acid, herbicide, latex (synthesis), boiler ash, catalyst, etc.
Fuel and marine oil industry: separation of methyl ester, glycerin, catalyst, soap removal, methanol, water washing methyl ester, extraction of fatty acids, glycerin desalination in the field of bio oil. Recovery and clarification of marine oil, and removal of moisture and mechanical impurities in fuel oil (light diesel, heavy diesel, fuel oil) and lubricating oil of marine diesel engine equipment.
Environmental protection industry: food waste treatment, water treatment industry
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
Packing & Delivery
FAQ
1. who are we?
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
3 phase disc separator is a high-speed, stable, sealed, efficient, and automatic slag discharge 3 phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation or liquid-liquid separation. The 2-phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3 phase decanter centrifuge, the 3 phase disc separator has larger rotation speed and G force. The 3 phase decanter centrifuge usually has a separation factor of about 3000G, while the 3 phase disc stack separator G force is up to 12000G. Therefore, the 3 phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However, compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content. So before entering the 3 phase disc separator, the material can separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.
SHENZHOU Separation is a professional manufacturer of disc stack separator. Whose products are exported to more than 60 countries and regions in the world.
SHENZHOU uses high-end CNC equipment to process the separator or centrifuge, while the rotating parts are processed through low speed, medium-speed dynamic balancing, and even high-speed dynamic balancing to ensure the accuracy of the separator or centrifuge components and the stability at high-speed operation. SHENZHOU is able to provide the full set separation solution with combination of disc stack separator and decanter centrifuge, which can achieve more efficient separation goals for users to separate different materials.
Working principle:
The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.
3 phase disc centrifuge separator parameter:
Model | Treatment Capacity per hour | Presure (MPa) | Ourlint Pressure (MPa) | Motor Power (Kw) | Weight (Kg) | Out-Line Dimension (mm) |
DSZ 204 | 1000- 1500 | 0.05 | 0.1-0.2 | 4 | 520 | 810 *850* 1350 |
DSZ 360 | 2000- 5000 | 0.05 | 0.1-0.35 | 7.5 | 1200 | 1530 *1150* 1500 |
DSZ 470 | 5000- 10000 | 0.05 | 0.1-0.4 | 15 | 1600 | 1800 *1200* 1750 |
DSZ 550 | 10000- 20000 | 0.05 | 0.1-0.4 | 22 | 2300 | 1950 *1550* 1960 |
DSZ 616 | 25000- 35000 | 0.1 | 0.3 | 37 | 3000 | 2185 *1728* 2082 |
More details of the3 phase disc centrifuge separator:
| The bowl is the heart of the disc separator. The process effect is obtained by the rotating drum with high speed. It is mainly composed of the bowl body, the bowl cover, the locking ring, the disc holder, and a group of discs, etc. Each part on the bowl is the key to the separator. The key parts are machined by CNC machine and followed strict quality control system control. After assembling these parts precisely, the whole dynamic balance test is carried out precisely. The bowl is made of imported high-strength, corrosion-resistant stainless steel material, and integral forged by high-pressure, four non-destructive testing, CNC machining, in order to ensure that the separator operates safely and reliably under long time, high load and high speed.. |
| · Disc Processing Technical · The disc is the key part of the separator. The processing quality determines the separation effect of the machine directly. We absorb the processing technology of Alfa Laval's disc and independently develop the special processing equipment for the disc. All the processes are formed by uniform mold and processed by surface polishing and flatting. The whole process achieves the international advanced level. |
3 phase disc separator Features:
All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.
The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.
3 phase disc separator application:
Animal and vegetable oil separation:Vegetable oils mainly include: rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, rice bran oil, sesame oil, and safflower oil. Animal oils mainly include: fish oil, and fat purification of various animals.
Beverage industry: dairy purification, separation of milk and cream, fruit juice (orange juice, apple juice, etc.), vegetable juice, tea drinks, coffee, beer and other industries.
Pharmaceutical industry: separation of extracts (such as penicillin, vitamins, E. coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermentation broth, and separation of blood.
Plant extraction and separation: pigments, peppers, tea leaves, loquat leaves, honeysuckle, ginkgo biloba, salvia, amygdalin, traditional Chinese medicine extraction, etc.
Chemical industry separation: lubricant additives, viscose, PVC, cellulose and derivatives, ink and dye, phosphoric acid, herbicide, latex (synthesis), boiler ash, catalyst, etc.
Fuel and marine oil industry: separation of methyl ester, glycerin, catalyst, soap removal, methanol, water washing methyl ester, extraction of fatty acids, glycerin desalination in the field of bio oil. Recovery and clarification of marine oil, and removal of moisture and mechanical impurities in fuel oil (light diesel, heavy diesel, fuel oil) and lubricating oil of marine diesel engine equipment.
Environmental protection industry: food waste treatment, water treatment industry
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd is a professional for supplier of pharmaceutical and chemical machine in China.We have a well-experienced team and a professional design institute,With rich experiences in pharmaceutical machinery and equipment including packing machine, centrifuge, falling film evaporator, distillation,mixer, tablet press machine, suppository production line,dryer,capsule filling machine ,capsule and so on.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so onAt the same time,our product with best prices and good quality,welcome to Shenzhou!
Packing & Delivery
FAQ
1. who are we?
We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery；
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
