BATCH CENTRIFUGES FOR SUGAR Production line
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BATCH CENTRIFUGES FOR SUGAR Production line

Sugar centrifugals are essential equipment used in sugar production processes to separate sugar crystals from molasses, thereby refining and purifying raw sugar into high-quality refined sugar products. These centrifuges operate on the principle of centrifugal force, exerted by high-speed rotation, which drives the separation process. Sugar centrifuges come in two primary types: batch centrifugals and continuous centrifugals, each offering unique advantages and applications depending on the specific requirements of the sugar processing operation.
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  • XJZ series

  • SHENZHOU

  • 1010

The base is composed of up and down parts, can be removable and easy to install and transport. Process contact part is from stainless steel. There is a sight-glass on the center of the base to observe filtration situation when the machine is working. Overhaul cover board on the external shell is easy to maintenance. Centrifuge frame is carbon steel, tower type construction, very stable. It is mounted on the base to suspend the rotation parts and put the frequency motor. Table panel is made of stainless steel, mounted on top of the casing to install feeding device, washing device, centering device and feeding limiter and so on. There is a movable door on the panel to be the manhole for maintenance and obverse the internal basket. The table-board of the base and the lateral plates.

FEEDING LIMITER THE DETECTABLE THICKNESS OF THE MATERIAL CAN BE SET IN ADVANCE. THE FEEDING LIMITER IS CONTROLLED BY CYLINDER. THE DETECTOR RETRACTS AUTOMATICALLY AFTER FEEDING FINISHED AND NO CONTACT TO THE MATERIAL, WITH POSITION SENSOR. PROCESS CONTACT PART IS MADE OF STAINLESS STEEL. 

MOTOR  

Frequency motor: threephase 380V, 50Hz, 

Protection IP55, 

Insulation F grade, 

with axial flow fan, squirrel cage constru

MODEL                               XJZ1750-N 

Loading Capacity              1750 kg per charge 

Loading Volume                1116 

Liter Basket Diameter       Φ1600 mm 

Basket Height                    1270 mm 

Filter Area                          6.38 M2 

Maximum G-force             1085

 Frequency motor power   250 kW 

Power Supply                     380V 50Hz 3 phase 

Control Power                     220V AC 

Control System                    Siemens 

Cycles                                 18-20 cycles per hour, dependent upon massecuite type 

Charging Speed                100-300 rpm 

Max Spinning Speed         1100 rpm 

Basket Material                  Stainless Steel 316L 

Scraper Material                Stainless Steel 316L 

Insulation Class                  F 

Machine weight                 10000 kg 

Size(L*W*H)                        3120mm*2290mm*4920mm

Our Advantages

Advanced stepless speed adjustment, with wide adjustment range, high starting and braking torque

PLC control to realize automatic, semi-automatic and manual operation modes.
Multiple security systems,guarantees the safety in production

Single or multi-machine control. Discharging could be done serially among machines.
Profinet I/O technology connect PLC, HMI and Inverter, realize centralized control, fault display and indication.

Distributed I/O simplify the wiring. A single network cable could accomplish the connections between device and control cabinet , with easy wiring and low maintenance cost. High transmit performance and strong disturb-resistance via Profinet


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If you want to know more please contact me:Cathy Tel:+8613130722088(WhatsApp)

Factors Influencing Sugar Centrifugal Performance

Centrifugal performance is influenced by various factors, each playing a crucial role in determining the efficiency and effectiveness of the separation process. Understanding and optimizing these factors are essential for achieving desired results in centrifugal operations.

Quality of Sugar Feedstock

The quality of sugar feedstock directly impacts centrifugal performance. The characteristics of the feedstock, such as particle size distribution, moisture content, and impurities, significantly affect the separation efficiency. Contaminants in the feedstock can lead to increased fouling, reduced throughput, and lower sugar recovery rates. Therefore, ensuring the quality of sugar feedstock through proper cleaning, screening, and quality control measures is essential for optimal centrifugal performance.

Centrifuge Speed and Settings

Centrifuge speed and settings play a critical role in determining the separation efficiency and throughput of centrifugal processes. The rotational speed of the centrifuge drum, along with factors such as the duration of the separation cycle and the angle of the conical section, influence the force exerted on the particles and the degree of separation achieved. Proper adjustment of these parameters based on the specific characteristics of the feedstock is essential for maximizing sugar recovery while minimizing energy consumption and equipment wear.

Maintenance and Calibration

Centrifuge speed and settings play a critical role in determining the separation efficiency and throughput of centrifugal processes. The rotational speed of the centrifuge drum, along with factors such as the duration of the separation cycle and the angle of the conical section, influence the force exerted on the particles and the degree of separation achieved. Proper adjustment of these parameters based on the specific characteristics of the feedstock is essential for maximizing sugar recovery while minimizing energy consumption and equipment wear.

Environmental Conditions

Environmental factors, such as temperature, humidity, and air quality, can impact centrifugal performance. Changes in ambient conditions can affect the viscosity and flow properties of the process fluid, as well as the efficiency of cooling systems and the stability of equipment operation. Therefore, maintaining stable environmental conditions within the centrifuge facility, through proper insulation, ventilation, and climate control measures, is crucial for consistent and reliable performance.

Benefits of Using Sugar Centrifugals

Sugar centrifugals play a pivotal role in sugar production processes, offering a myriad of benefits that significantly enhance efficiency, quality of final products, and overall productivity.

High Efficiency in Sugar Separation

Sugar centrifugals are engineered to efficiently separate sugar crystals from molasses and sugarcane juices, ensuring maximum yield with minimal wastage. By harnessing centrifugal force, these machines achieve rapid and precise separation, allowing for continuous processing of sugar slurry without compromising on quality.

Reduction in Sugar Losses

One of the primary advantages of employing sugar centrifugals is the notable reduction in sugar losses during the separation process. By effectively isolating sugar crystals from the molasses solution, centrifuges minimize the loss of valuable sugar content through evaporation, which can occur in the separation of non-centrifugal cane sugars. This helps increase operational yield and reducing sugars lost in the manufacturing process.

Improved Quality of Sugar Crystals

The use of sugar centrifugals leads to the production of sugar crystals with enhanced purity and uniformity. By swiftly separating impurities and unwanted particles from the sugar slurry, centrifugals contribute to the production of high-quality sugar crystals that meet stringent industry standards. This improved quality translates to superior taste, texture, and appearance of the final sugar product.

Cost Savings in Sugar Production

In addition to improving efficiency and quality, sugar centrifugals also offer significant cost savings in sugar production operations. By streamlining the separation process and minimizing losses, these machines help reduce raw material wastage and energy consumption. Moreover, their robust design and reliability contribute to lower maintenance costs and extended equipment lifespan, further enhancing the overall cost-effectiveness of sugar production processes.

Applications and Industries

Sugar centrifugals find widespread applications across various industries, primarily in sectors involved in sugar refinement and food processing. Their versatility and efficiency make them indispensable in these fields, contributing to enhanced productivity and quality assurance.

Sugar Refineries

Sugar refineries represent the cornerstone of the sugar industry, where unprocessed materials undergo extensive processing to yield refined sugar products of exceptional quality. In sugar refineries, centrifugals play a central role in the final stages of sugar production, facilitating the separation of sugar crystals from molasses. This crucial step ensures refined sugar production with the desired purity, color, and granulation, meeting the stringent standards set by regulatory authorities and consumer preferences. Sugar centrifugals enable sugar refineries to achieve high throughput rates, consistent product quality, and operational efficiency, thereby driving profitability and competitiveness in the global sugar market.

Food Processing Industry

Beyond sugar refineries, centrifugals also find applications in various segments of the food processing industry, where they contribute to the production of a diverse range of food products. In food processing facilities, centrifuges are employed for solid-liquid separation, clarifying liquids, and extraction. The versatility and efficiency of centrifugals make them indispensable equipment in food processing operations, enabling manufacturers to achieve optimal product quality, yield, and compliance with food safety regulations.

Choosing the Right Sugar Centrifugal

The ROBERTS and TITAN lines of batch and continuous centrifuges continue the Western States tradition of robust design and efficient operation. Our lines of high-speed centrifuges combine modern manufacturing techniques with new alloys, advanced variable frequency drive system technology, state-of-the-art PLC controls, and touch-screen operator interfaces to make both lines of Western States centrifuges offer the most efficient and cost-effective products available today. Western States Centrifuges are fully compatible with your currently installed distributed control systems for the optimum control of your sugar production.

Considerations for Selecting the Appropriate Centrifuge

Choosing the right centrifuge for your specific application is crucial to ensure optimal performance, efficiency, and cost-effectiveness. Several key considerations should be taken into account when selecting the appropriate centrifuge:

  • Processing Requirements: Evaluate the processing capacity and throughput required for your application. Consider factors such as batch size, production volume, and desired processing speed to determine the optimal centrifuge size and configuration.

  • Separation Efficiency: Assess the centrifuge’s ability to achieve the desired level of separation efficiency for your application. Consider factors such as centrifugal force, rotational speed, and separation mechanisms to ensure effective separation of solids from liquids or classification of particles based on density.

  • Product Quality: Prioritize centrifuges that can maintain or enhance the quality of your end product. Consider features such as gentle handling, minimal shear forces, and customizable settings to preserve product integrity and characteristics.

  • Maintenance Requirements: Evaluate the maintenance requirements of the centrifuge, including cleaning, lubrication, and component replacement. Choose centrifuges with user-friendly designs, easy access to components, and robust construction to minimize downtime and maintenance costs.

  • Compatibility: Ensure compatibility with your existing process equipment and infrastructure. Consider factors such as footprint, power requirements, and integration capabilities to seamlessly incorporate the centrifuge into your production line.

  • Regulatory Compliance: Verify that the centrifuge meets relevant regulatory standards and certifications for your industry and application. Consider factors such as sanitation requirements, material compatibility, and safety features to ensure compliance with industry regulations and guidelines.

  • Cost Considerations: Evaluate the total cost of ownership, including initial purchase price, installation costs, operating expenses, and long-term maintenance expenses. Consider factors such as energy efficiency, durability, and potential cost savings in production efficiency when assessing the overall cost-effectiveness of the centrifuge.



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