Oil Purifier Fluid Disc Separation
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Oil Purifier Fluid Disc Separation

Fluid Disc Separator (Oil Purifier) SZL series produced by Shenzhou Group is a revolutionary technology product, which uses the centrifugal principle to purify various solid, liquid, gaseous (such as: water in oil, impurities, etc.) and other pollutants in the contaminated oil, to achieve rapid separation, and is at the leading level in the domestic industry products. Fluid Disc Separator (Oil Purifier) is improved on the basis of the original separator, and the purification speed and degassing effect are improved to an unprecedented degree in the field.

The products in the offline state has been able to use oil purification to the United States NAS1638 class III aviation oil standard, and in multiple filtration, purification after the water content of up to 100PPM, the purified gas content is currently in the forefront of the country, and in the filter element, electricity and other aspects of the annual savings of hundreds of thousands to millions of costs.
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  • SZL

  • Shenzhou

Disc separator waste oil filter machine

33

Fluid Disc Separator (Oil Purifier) SZL series produced by Shenzhou Group is a revolutionary technology product, which uses the centrifugal principle to purify various solid, liquid, gaseous (such as: water in oil, impurities, etc.) and other pollutants in the contaminated oil, to achieve rapid separation, and is at the leading level in the domestic industry products. Fluid Disc Separator (Oil Purifier) is improved on the basis of the original separator, and the purification speed and degassing effect are improved to an unprecedented degree in the field.

Disc separator waste oil filter machine

⚫The control panel is equipped with pressure digital display meter to monitor the operating pressure of the equipment at all times;
⚫The control panel is equipped with power supply, vibration protection, centrifugal cylinder motor, booster pump, oil return indicator, vacuum pump, phase sequence protection and other operating status indication information.

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Working Principle

Fluid Disc Separator (Oil Purifier) is the use of centrifugal working principle. Using different material density of different characteristics, through the disc separation solid will particle with a density greater than the oil as well as water and air are separated from the oil. The specific working process is as follows: After the oil enters the oil pipe of the fluid disc separator from the customer's oil tank, under the action of negative pressure,it moves along the seal skeleton to the top of the centrifugal cylinder, and when it fills the entire cylinder cavity, the centrifugal cylinder begins to work. Under the action of centrifugal force, the oil rotates at a high speed to separate the dense particles and flow along the wall of the cylinder to the sewage container. At the same time, the oil that has just been preliminally purified is squeezed into the disc under the action of pressure, under the layer of filtration of the disc, the secondary purification is obtained, and the oil pipe is finally discharged, and the pressure is played back to the customer tank, and the water part will be thrown to the water removal hood by centrifugal force, so as to achieve online operation drainage. At this point, a filtering cycle is completed.


System Composition

53


Technical Parameters

Functional Parameter

SZL-30P

SZL-40P

SZL-40G

Rated Flow

36-60L/min

36-80L/min

Working Power Supply

Three-Phase Four-Wire System 380V

Frequency /Rated Power

50Hz/3KW

Environment Temperature

-20-80℃

Environment Humidity

≤95%

Cylinder Speed

≥8000r/min

Protective System

Phase Sequence, Vibration protection, Soft Star

Phase Sequence, Pressure Relief, Vibration Protection, Soft Start

Oil Viscosity Range

25-320#CSt

25-460#CSt

25-680#CSt

Slag Removal NAS Grade

3-8

Drainage Efficiency


96.10%

99.98%

Drainage Method


Automatic Continuous Drainage

High-speed Automatic Continuous Drainage

Import oil Pressure

Vacuum Degree≤0.05Mpa

Vacuum Degree≤0.05Mpa

Vacuum Degree≤0.05Mpa

Max Output Pressure

≤0.40Mpa

Min Output Pressure

≥0.15Mpa

Imbibition Height

≤8m

Applicable Oil

Hydraulic Oil/Turbine Oil/Lubricating Oil/Gear Oil

Hydraulic oil/Turbine Oil/Lubricating Oil/Gear Oil/Oil Film Bearing Oil

Specification of Equipment

1015x622x943mm

1015x622x943mm

1015x622x943mm

Installation (unit) Weight

≤320KG

≤320KG



Selection Comparison Table

7

Functional Parameter

SZL-30P

SZL-40P

SZL-40G

Slag Removal Function

YES

Degasification

YES

Water Removal Function

NO

YES

Pollution Degree of Solid Particles

0

NAS 3-8

Slag Gas Separation Efficiency

99.0 %

99.97 %

Water Separation Efficiency

Low

Middle

High

Quantity of Flow

30-45L/min

45-60L/min

Viscosity Range

3-460mm²/s

3-680mm²/s

Phase Sequence Protection

YES

Vibration Protection

NO

YES

Pressure Relief Protection

NO

YES

Motor Type

Chinese Domestic Motor

ABB Motor

Rotate Speed

8000r/min

10000r/min

Versions

3.0

4.0



Overview of Technical Advantages

⚫Support online/offline purification mode, no consumables, no vacuum heating, subvert traditional industries, revolutionary high-tech products.

⚫Easy to move, easy to operate, can be used online or offline.

⚫Impurity removal method adopts disc separator cylinder 8000-10000 RPM separation to exclude NAS grades up to 3-8.

⚫Liquid removal method The disc separator can automatically and continuously drain at a high speed, and exclude a large amount of free water. The remaining trace water in the centrifugal zone is rapidly vaporized by the action of liquid friction heat, and is excluded by the booster pump.

⚫Compared with the vacuum type oil purifier and the traditional centrifugal oil purifier, the fluid disc separator series has a larger sewage capacity, and the sewage box capacity can reach 3.0kg.

⚫Low maintenance cost, clean pollutants 3.0kg, cleaning the centrifugal cylinder cost less than 10 yuan, each cleaning about 5-10 minutes. The product can save costs for users and improve economic benefits. The oil purification does not require heating and does not change the oil's grease. Under the condition of unchanged physical and chemical properties, the trial life of the oil can be improved.

⚫After the solid impurities are cleaned up, the equipment is kept in good operation. The life of pump and motor is increased by 4-10 times, the life of hydraulic transmission components is increased by 10 times, the life of valve is increased by 5-300 times, the fatigue life of roller bearing is extended by 50 times, the fatigue life of radial bearing is extended by 10 times, and the life of oil is extended by > 2-3 times.

⚫The product has extremely high safety, equipped with multi-functional protection, such as phase sequence protection, pressure relief protection, vibration protection and other protection systems, no heating device, no fire hazards, no concentrated pollution caused by filter rupture.

⚫Remove pollutants, environmental protection and clean pollution-free.

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