Shenzhou DHY400 Beer Yeast Disc Centrifuge Separator/Beer Centrifuge For Industrial Brewery
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Shenzhou DHY400 Beer Yeast Disc Centrifuge Separator/Beer Centrifuge For Industrial Brewery

Centrifuge applications in craft beer include pre-filtration, yeast count control, and recovery of wort from hot clots. Centrifugation is an important step in the brewing process, in which a beer centrifuge removes solids such as yeast and hops from draft beer and transfers them to a mature container for final conditioning, preventing unwanted particles from entering the final product.
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Shenzhou DHY400 Beer Yeast Disc Centrifuge Separator/Beer Centrifuge For Industrial Brewery


Characteristics of beer centrifugeMany brewing equipment manufacturers have been able to design and manufacture high-quality, fully functional new beer centrifuges.It has an inert gas containment system that minimizes oxygen entry into the clarifying product, ensuring that the oxygen gain behind the centrifuge does not exceed 10ppb. Ability to monitor all functions and self-adjust to maintain operational Settings, ensuring always trouble-free and safe operation. Centrifuge self-cleaning design, no disassembly cleaning, with CIP online cleaning system. Through the circulatory system, the beer stays cool .

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disc centrifuge (2)_副本


Separation for the Brewing Industry


This series are special designed for pre-clarification and green beer separation, but also  can be used for hot wort separation and beer recovery.


The separators are used for removing suspended solids with particle sizes of approx. 0.5 to 300 μm from a liquid with a lower density than the solids. The solids content in the feed is normally in the range of 0.1–10 % by volume depending on the specific operation involved, but may also be higher.


Your benefit:

- Starting equipment for via VFD driving

- Control system including a Siemens PLC

- Process and service liquid module, comprising valves, fittings and instruments for process and service liquids entering and leaving the separator.

- Sensors for monitoring vibration levels and temperature of. the centrifuge motor winding.

- Pressure indicator at outlet.



Working principle:

2


The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.


3 phase disc centrifuge separator parameter:

Model

Treatment

Capacity per hour

Presure

(MPa)

Ourlint

Pressure

(MPa)

Motor

Power

(Kw)

Weight

(Kg)

Out-Line

Dimension

(mm)

DSZ 204

1000- 1500

0.05

0.1-0.2

4

520

810 *850* 1350

DSZ 360

2000- 5000

0.05

0.1-0.35

7.5

1200

1530 *1150* 1500

DSZ 470

5000- 10000

0.05

0.1-0.4

15

1600

1800 *1200* 1750

DSZ 550

10000- 20000

0.05

0.1-0.4

22

2300

1950 *1550* 1960

DSZ 616

25000- 35000

0.1

0.3

37

3000

2185 *1728* 2082


More details of the3 phase disc centrifuge separator:


3



The bowl is the heart of the disc separator. The process effect is obtained by the rotating drum with high speed. It is mainly composed of the bowl body, the bowl cover, the locking ring, the disc holder, and a group of discs, etc. Each part on the bowl is the key to the separator. The key parts are machined by CNC machine and followed strict quality control system control. After assembling these parts precisely, the whole dynamic balance test is carried out precisely. The bowl is made of imported high-strength, corrosion-resistant stainless steel material, and integral forged by high-pressure, four non-destructive testing, CNC machining, in order to ensure that the separator operates safely and reliably

under long time, high load and high speed..

4

·

Disc Processing Technical

·

The disc is the key part of the separator. The processing quality determines the separation effect of the machine directly. We

absorb the processing technology of Alfa Laval's disc and independently develop the special processing equipment for the disc. All the processes are formed by uniform mold and processed by surface polishing and flatting. The whole process achieves the international

advanced level.



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3 phase disc separator Features:


All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.


The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.


3 phase disc separator application:


Animal and vegetable oil separation:Vegetable oils mainly include: rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, rice bran oil, sesame oil, and safflower oil. Animal oils mainly include: fish oil, and fat purification of various animals.


Beverage industry: dairy purification, separation of milk and cream, fruit juice (orange juice, apple juice, etc.), vegetable juice, tea drinks, coffee, beer and other industries.


Pharmaceutical industry: separation of extracts (such as penicillin, vitamins, E. coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermentation broth, and separation of blood.


Plant extraction and separation: pigments, peppers, tea leaves, loquat leaves, honeysuckle, ginkgo biloba, salvia, amygdalin, traditional Chinese medicine extraction, etc.


Chemical industry separation: lubricant additives, viscose, PVC, cellulose and derivatives, ink and dye, phosphoric acid, herbicide, latex (synthesis), boiler ash, catalyst, etc.


Fuel and marine oil industry: separation of methyl ester, glycerin, catalyst, soap removal, methanol, water washing methyl ester, extraction of fatty acids, glycerin desalination in the field of bio oil. Recovery and clarification of marine oil, and removal of moisture and mechanical impurities in fuel oil (light diesel, heavy diesel, fuel oil) and lubricating oil of marine diesel engine equipment.


Environmental protection industry: food waste treatment, water treatment industry

碟片应用图

If you want to know more please contact me:Cathy Tel:+8618941925296(WhatsApp)


客户现场图3_副本








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